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The Bayer Process is the most economic means of obtaining alumina from bauxite. Other processes for obtaining alumina from metal ores are also in use in some refineries, particularly in China and Russia, although these make up a relatively small percentage of global production. The …

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design objective of an alumina refinery is therefore to maximize alumina dissolved in the liquor in Digestion and alumina crystallized from the liquor in Precipitation, i.e. maximize the alumina produced per cubic meter of circulated liquor (liquor productivity).

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Alumina Extraction Problem. In the standard Bayer Process for refining bauxite to produce alumina, the dissolution of the alumina in the ore to form sodium aluminate is accomplished in autoclaves under high pressures varying from 70 to 200 pounds per square inch.

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Alumina is the common name given to aluminum oxide (Al 2 O 3). Alumina is produced from bauxite, an ore that is mined from topsoil in various tropical and subtropical regions. The Bayer process, discovered in 1887, is the primary process by which alumina is extracted from bauxite.

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